UNIVERSAL BENDING MACHINE

The numerically controlled universal bending machine, electronically programmable, with one or two bending units it is capable of bending heating elements on one plane or on several planes in automatic cycle in a great variety of shapes, sizes and bending angles.

With the CSM universal bending machine, simply entering the standard bending data in the 3D-graphic programming software, the machine automatically generates the part program after searching for prior bending experience in its database. Recalling preset programs, the machine lead with dimensional tolerances right from the first element with a minimum setup time and a repeatable accuracy.

 

program 3D

 

With CSM bending machine is possible to:

  • Bend heating elements with different lengths with the possibility to program the tolerances of each and every heating element branch (with measure - bending of one heating element at a time)
  • Bend heating elements with length difference of ±1 mm, bending of up to four heating elements at a time depending on the tube diameter (without measure)
  • Obtain different bending radii with the curve generation program
  • Storage of spring back and bending elongation factors according to diameter, material type and bending radii etc.
  • Program and carry out, through secondary bending, also those bends that cannot be carried out in automatic cycle
  • Store up to 10,000 programs with the simple and quick machine programming
  • 3D display of the various bending phases, up to the display of the fully bent resistance as a check of feasibility and correct programming

 

Bending 1

 

When low and medium-scale production batches need to be processed, it is essential to have the possibility to change quickly and easily the set-up for different heating element diameters and shapes, with the possibility of storing the bending programs.

This bending machine has been designed and manufactured to allow bending even of only one heating element with correct dimensions, tolerances and bending angles, thus making bending tests unnecessary.

Find out more about the bending machine in our news

 

Technical characteristics

Range of diameters of heat treated heating elements mod. 170/50 6,3 - 12,5 mm
Range of diameters of heat treated heating elements mod. 171/50 6,3 - 16,0 mm
Tolerance on the diameter (when bending two or more elements at a time) ±0.06 mm
Max. difference in length of the heating elements 180 mm
N° of heating elements to bend per cycle with length measuring 1 pcs
N° of heating elements to bend per cycle without length measuring - diam. 6,30-6,50 mm 4 pcs
N° of heating elements to bend per cycle without length measuring - diam. 8,00-8,50 mm 2 pcs
N° of heating elements to bend per cycle without length measuring - diam. >8,50 mm 1 pcs
Min. length of heating elements with measure 500 mm
Min. length of heating elements without measure 300 mm
Max. length of heating elements See available versions
Max. length of terminal pins 40 mm
N° of programmable bends per cycle N° 80
Bending speed 360 °/sec
Bending tool (pin/roll) diam. heating elements 6,3 - 12,5 mm 18 - 60 mm
Bending tool (pin/roll) diam. heating elements 12,5 - 16,0 mm 33 - 60 mm
Min. length for the last straight section of heating elements diam. 6,3 - 12,5 mm 45 mm
Min. length for the last straight section of heating elements diam. >12,5 mm 130 mm
Power supply To be defined (V)
Pneumatic supply 6 Atm
Installed power See available version

Global Presence

AZ Elettronica

more

CSM Transforming