Multi-operation transfer machine

CSM MACHINERY’s multi-operation transfer machines are automation solutions that combine several functions, typically performed by separate machines, into a single unit. These multi-operation transfers offer versatile production capabilities, allowing them to incorporate various types of working units to meet specific customer requirements.

These machines consist of a series of stations that transport and process parts autonomously and without interruption. They are equipped with sensors and monitoring systems that provide operators with real-time feedback, ensuring precise control over each operation and guaranteeing quality.

Advantages

The concrete advantages that make the difference

Optimized footprint

within the production plant and more effective space management. 

 

Reduced idle times

due to the combination of various operations in a single machine.

High product volumes

achieved with automation systems integrated into the production lines.

Configurations

Discover all the machine configurations
  • MULTI-OPERATION TRANSFER FOR THE PREPARATION OF HEATING ELEMENTS AFTER HEAT-TREATMENT
  • MULTI-OPERATION TRANSFER
  • MULTI-OPERATION TRANSFER FOR CARTRIDGE HEATERS
  • MULTI-OPERATION TRANSFER OPTIMIZED FOR WATER HEATERS
  • MULTI-OPERATION TRANSFER FOR THE STRETCHING AND SEALING OF HEATING ELEMENTS
  • TRANSFER FOR THE COLLECTION OF RESISTANCES AT THE EXIT OF THE ROLL REDUCING MILL

The transfer for the preparation of heating elements after heat-treatment consists of five workstations:

  • Centering unit
  • Unit for the trim of the end
  • Unit for cropping the terminal pins to length
  • Unit to control the cut pin
  • Deburring unit

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The multi-operation transfer allows to process heating elements with different lengths by simply changing the machine settings.
This machine consists of the following units:

  • Cropping of the terminal pin
  • Check of the cut pin
  • Chamfering
  • Stretching to length
  • Electrical tests
  • Automatic unloading

This type of transfer is positioned in line with the rolling mill to directly collect the cartridge heaters that are exiting.
This multi-operation transfer consists of five workstations:

  • Hot air blower unit
  • Cutting of multiple pins
  • Unit for linishing one end
  • Straightness measurement unit
  • Automatic unloading unit with selection of scrap

This is the most complex type of transfer as it consists of two work sections in which different operations are combined.
The first section consists of:

  • Automatic loading of the heating elements through a mechanical arm that picks them up from a container and places them on the walking-beam
  • Electric spot annealing unit
  • Plug pulling unit
  • Cutting pin to length
  • Chamfering unit
  • Linishing end unit

Subsequently, in the second section of the transfer, we find:

  • The U-bending unit
  • The closing and pressing unit of the newly bend
  • The unit to carry out all the necessary electrical tests
  • The automatic unloading unit with selection of any scraps

WATCH THE VIDEO

The multi-operation transfer for the stretching and sealing of heating elements consists of ten workstations:

  • Stretching unit
  • Centering unit
  • Pin cutting unit
  • Unit for checking the cut pin
  • Chamfering unit
  • Unit for the measurement of the magnesium oxide depth
  • MgO removal unit
  • Assembly of the teflon plug
  • Coning unit
  • Electric tests unit
  • Automatic unloading of the heating element

This type of transfer is positioned in line with the reduction mill in order to collect the heating elements that are exiting.
This device consists of three workstations:

  • Centering unit
  • Plug pulling unit
  • Cropping pins to length

At the end of the cycle, the transfer automatically unloads the heating elements into a container at the foot of the machine and selects any scraps.

WATCH THE VIDEO

  • The transfer for the preparation of heating elements after heat-treatment consists of five workstations:

    • Centering unit
    • Unit for the trim of the end
    • Unit for cropping the terminal pins to length
    • Unit to control the cut pin
    • Deburring unit

    WATCH THE VIDEO

Case study

Company

Backer OBR

Customer product
Tubular heating elements
Machine model
160/48.NIP Multi-operation transfer for stretching and sealing of heating elements

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