Universal bending machine

The numerically controlled universal bending machine, electronically programmable, with one or two bending units is capable of bending heating elements on one plane or on several planes in an automatic cycle in a great variety of shapes, sizes and bending angles.

With the CSM universal bending machine, simply entering the standard bending data in the 3D-graphic programming software, the machine automatically generates the part program after searching for prior bending experience in its database. Recalling preset programs, the machine leads with dimensional tolerances right from the first element with a minimum setup time and a repeatable accuracy.

Universal bending machine for heating elements

Advantages

The concrete advantages that make the difference

Lead with dimensional tolerances right from the first element

which eliminates the need for manual adjustments.

 

3D-graphic programming software

allows you to create and immediately run the machine program simply by entering the geometric data of the heating element.

Minimum setup time and repeatable accuracy

thanks to the reduced number of mechanical adjustments, eliminating the need for a specialist to control the machine.

 

Low maintenance and high reliability

thanks to a simplified design that reduces the need for routine maintenance and provides more consistent bending.

 

Storage capacity for up to 10,000 programs

with the ability to program the machine quickly and easily.

 

Bending of heating elements with different lengths

including the option to program specific tolerances for each leg of the element.

Details

Discover all the machine details

MAIN CABINET HOUSING COMPUTER
with touch screen monitor and keyboard, and the possibility to display the product in each bending step.

FRAME WITH A HORIZONTAL WORK SURFACE

PNEUMATICALLY ACTIVATED MOBILE CLAMP

The mobile clamp is displaced by a brushless motor on an endless roller screw (1st numerically controlled axis).

PNEUMATICALLY ACTIVATED FIXED CLAMP
The clamp is used to grip the heating elements during the bending cycle.

NUMERICALLY CONTROLLED BENDING UNIT
(2nd numerically controlled axis).

PNEUMATICALLY ACTIVATED MOBILE ROTATION CLAMP
(3nd controlled axis)

NOTE
The universal NC bending machine includes an electronic device for measuring the length of resistors and a dedicated safety PLC.

Optional

Discover all the machine options
  • Rotating clamp for 3d elements
  • Laser scanner
  • Extensions, for elements having a length over 3000 mm
  • Bending rolls and clamps
  • Bending head for small radii
  • Connection of the bending machine to a remote database

The rotating clamp offers the possibility to produce 3D (multiplane) elements in automatic mode (for elements with a diameter up to 12 mm The clamp is supplied with a bending roll for 3D elements with OD=18 mm and a clamp for a diameter (to be defined).

It offers the possibility to delimit a programmable work area and launch the bending cycle without two-hand control.

 A wide range of extensions from 1000 to 6000 mm to be added to the base model.

065.08.146-00: Bending roll (for standard head). PM00001555*0: Bending roll for 3D elements (for standard head with rotating clamp). P3967*0: Bending roll for Heavy Duty head. PM00001371*0: Clamp for rotating unit (in addition to the clamp supplied with the machine).

Bending head for small radii, adjustable, for bending machine mod. 170/50 e 171/50 (bending roll diameter range 12 ÷ 17 mm). Max element outer diameter: Ø8,5 mm.

to allow for saving and backup of the bending programs.

  • The rotating clamp offers the possibility to produce 3D (multiplane) elements in automatic mode (for elements with a diameter up to 12 mm The clamp is supplied with a bending roll for 3D elements with OD=18 mm and a clamp for a diameter (to be defined).

4 ideas to improve the efficiency of bending heating elements!

Lead with dimensional tolerances right from the first heating element.

Technical characteristics

Discover the technical details of the machine
Range of diameters of heat treated heating elements mod 170/50
6,3– 12,5 mm
Range of diameters of heat treated heating elements mod 171/50
6,3– 16,0 mm
Tolerance on the diameter (when bending two or more elements at a time)
±0,06 mm
Maximum difference in length of the heating elements
180 mm
Elements per cycle with measurement
1 pc
Elements per cycle without measurement
Elements per cycle with diameter 6,30-6,50 mm
4 pc
Elements per cycle with diameter 8,00-8,50 mm
2 pc
Elements per cycle with diameter > mm 8,50
1 pc
Minimum element length:
500 mm (with measurement); 300 mm (without measurement)
Maximum length of heating elements
See available versions
Maximum length of terminal pin
40 mm
Number of programmable bends per cycle
n° 80
Bending speed
360°/sec.
Bending tool (pin/roll) diameter - heating elements 6,3 – 12,5 mm
18-60 mm
Bending tool (pin/roll) diameter - heating elements 12,5 – 16,0 mm
33-60 mm
Minimum length for the last straight section of heating element 6,3 – 12,5 mm
45 mm
Minimum length for the last straight section of heating element > 12,5 mm
130 mm
Power supply
V To be defined
Pneumatic supply
6 Atm
Installed power
See available versions

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