The CSM MACHINERY tube end cap welding machine is a highly advanced automation solution designed for the precise welding of end caps on tubes used in electric heating elements, including defrosting heaters and cartridge heaters.
Engineered to ensure maximum repeatability and consistent quality, this innovative welding machine integrates cutting-edge industrial automation systems that minimize operator intervention while optimizing production efficiency.
The use of TIG welding technology guarantees clean, uniform, and high-quality welds, supported by precise positioning and controlled tube rotation. This solution is ideal for high-efficiency production lines, delivering reliability, continuity, and superior performance in industrial welding processes.
The concrete advantages that make the difference
Advanced TIG technology combined with controlled positioning ensures clean, uniform, and repeatable welds of end caps, ideal for heating elements manufacturing such as defrost heaters.
A fully automated cycle, from loading to unloading, reduces operator involvement and enhances productivity through advanced automation systems.
Designed for intensive industrial applications, this CSM MACHINERY welding machine ensures operational continuity, stable processes, and consistent product quality.
Discover all the machine details
TUBE LOADING SYSTEM
High-capacity automatic loader designed to handle tubes of varying lengths, ensuring continuous feeding and optimized production cycles.
END CAP FEEDING UNIT
Automated guiding and positioning system ensuring perfect alignment between tube end and cap before welding, enhancing precision and process reliability.
BRUSHLESS MOTOR ROTATION UNIT
Controlled rotation system driven by a brushless motor, ensuring smooth, stable, and consistent movement during the TIG welding process.
VIBRATORY BOWL FEEDER
Automated feeding system that uses controlled vibration to orient and transport end caps to the pick-and-place position with maximum efficiency.
TIG WELDING UNIT
High-precision welding system designed to perform uniform and repeatable welds without manual torch adjustments, ensuring process consistency.
UNLOADING UNIT
Automatic unloading system with dedicated mechanical axis for fast and efficient removal of welded tubes at the end of the cycle.
HMI (HUMAN MACHINE INTERFACE)
User-friendly control panel enabling intuitive management and parameter configuration according to specific production requirements.
Cap diameter | 9,30 mm |
Tube diameter | 10,00 mm |
Minimum tube length | 450 mm |
Maximum tube length | 4000 mm (personalizzabile) |
Machine dimensions | 5740 x 1690 x 2165 mm |
Weight | 1090 kg |
Pneumatic power supply | 6 bar |
Power supply | 3F+N+PE, 400V ±10%, 50/60Hz |
Installed power | 10 kVA |
Gas supply | Ar G 3/8” |
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